Bean To Bar Chocolate Process

A bean to bar company produces chocolate by processing cocoa beans into a product in house rather than merely melting chocolate from another manufacturer.

Bean to bar chocolate process.

The wet cacao beans called baba are carried up the stairs and dumped into the top box then covered with banana leaves for about 48 hours. During this time much of the pulp drains away and the sugars begin to ferment. Cultivating this tree is the very first step in the chocolate making process. Once the beans arrive from thefarm to the chocolate factory they are cleaned then roasted.

Now lets see the stage wise process of how chocolate bar is formed from cocoa beans. Others aim to control the whole process to improve quality working conditions or environmental impact. Ripe cocoa pods are harvested twice a year. When in doubt ask to see the process.

Stage 1 growing of cocoa beans. The beans are mixed or turned to enable this process and the temperature naturally raises to 40 50 c. First cacao beans arefermented then dried. Stages for production of cocoa beans to chocolate bar process of cocoa beans to chocolate bar.

You can use the entire cacao bean including the husks or nibs only. Although the husks can be toxic. The harvest times vary from. This process is achieved by an array of different machines from stone melangeurs to roller refiners.

Refining is also the point in the bean to bar process at which other ingredients are introduced sugar additional cocoa butter whole milk powder etc. You can make chocolate in 1 hour with a rough texture or you can let chocolate process for 3 days for smooth texture. Some are large companies that own the entire process for economic reasons. Chocolate can be made with roasted or unroasted cacao beans.

Here is a 10 step process to make bean to bar chocolate 1 cocoa cultivation cocoa beans that are responsible for making chocolate are the seeds present in the fruit of the theobroma tree cacao tree. In order to be considered bean to bar makers need to start with raw cacao beans and those beans need to be roasted cracked winnowed removing the shell and ground into chocolate to be considered bean to bar. The pods and pulp are placed into large wooden containers where the pulp is allowed to ferment for five to. How bean to bar chocolate is made harvesting.

The beans are moved through a slot into the next box down and stirred. There may be some confusion with companies claiming to be bean to bar. The process begins with harvesting.